Automatic Optical Inspection(AOI) VCTA-S810/S810L In-Line

Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability
The entire PCB match capability can detect extra parts at any location.
Germany imported 5.0 Mp industry cameras.
The new light source design, effectively eliminate the NG parts.
Offline programming
Import control system to ensure high-precision equipment operation.
The equipment can communicate directly with the NG BUFFER device and other equipment through the communication protocol.
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

Description

Various vector image algorithms to get the best inspection capability
The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms.


Germany imported 5.0 Mp industry cameras
With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI
Import Control System
All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.
The entire PCB match capability can detect extra parts at any location.
The entire PCB match function
High frame rate industrial cameras with telecentric lens, high-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software’s entire board matching algorithm, can be used detect extra parts, foreign matter, scratches and other information on the PCB.

Multi machines one operator, intelligent communication
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

Specification

CATEGORYITEMVCTA-S810VCTA-S810L
InspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms
CameraDistal high speed CCD 5M Pixel camera,20 um ( 25/15umfor option )
LensHigh-resolution telecentric Lens
Lamp-houseRings RGB LED lamp-house
FOVMax : 40×40mm (20um)
0201 Chip<7.6ms
Per-image Time220 ~ 450ms
Paste Printing DefectsMissing , overflow, insufficient, pasting open, stain
Recognition SystemComponent DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder DefectsOverflow, insufficient, short solder, stain
Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
Inspection Items0201&0.4mmpitch ( 20um )
01005& 0.3mm pitch ( 15um )
PCB ConveyorLeft to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm
PCB Sizecan make bigger size according to clients’ demands
PCB Thickness0.5 – 3.0mm
PCB Warp Tolerance<2mm
Component ClearanceTOP≤30mm , BOT≤30mm
MechanismDriverAC servo system , camera moves in the directions of X/Y
SystemOrientation<10um
Moving SpeedStandard : 500mm/s , Max : 800mm/s
Operation SystemMicrosoft Windows 7 X64
OperationGraphic programming, Chinese, English
软件系统ProgrammingSupport offline programming
Soft SystemComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display 21-inch TFT 23-inch TFT
NetworkNetworkNG adaptable, check and correct PCBA defects at repair station
Communication portSMEMA, RS232, RJ45
OthersAir Supply0.5MPA.40cm 3 /min0.5MPA.80cm 3 /min
Machine Dimensions(L*W*H)100×96×160cm 105×110×160cm
Weight~670kg ~750kg
Power SupplyAC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside
Working EnvironmentTemperature10-40 ℃ , humidity 30-80% RH

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