Double Conveyor AOI (In-line) VCTA-D810

►Intelligent double conveyor structure design, the machine with the customer’s double conveyor reflow or mounting machine seamless docking, cuts down the consumption.

►According to the customer’s own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.

► double conveyor programs can be free to switch & combination to respond to different production needs.

►Two sets of inspection system can share the database, can output the SPC report.

Description

The first conveyor is fixed, the second and the third conveyors are automatically adjustable, the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm

The inspection range between:50×50mm~450×300mm.

The same series multi-configuration apply for different requests

The professional character recognition function (OCR/OCV), further enhance the testing precision

 

Database sharing and statistical functions

 

All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.

Detailed SPC Analysis Report

 

To generate a variety of visual reports through analysis and statistics from testing results of all products.

Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity. Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line like after print, before reflow and after reflow.

Specifications

CATEGORYITEMSPECIFICATION
InspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms
Camera Distal high speed CCD 5M Pixel camera,20 um ( 15um for option )
LensHigh-resolution telecentric Lens
Lamp-houseRings RGB LED lamp-house
FOV40.95×40.95mm (20um) ,30.68×30.68mm (15um) ,
0201 Chip<7.6ms
Per-image Time220~450ms
Paste Printing DefectsMissing , overflow, insufficient, pasting open, stain
Recognition SystemComponent DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder DefectsOverflow, insufficient, short solder, stain
Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
Inspection Items01005& 0.3mm pitch ( 15um )
PCB ConveyorDual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard
Conveyor height: 900±20mm
PCB SizeDual track Size : 50×50 mm~450×300 mm,
Single track Size: 50×50mm~450×586mm
MechanismPCB Thickness0.5 – 3.0mm
SystemPCB Warp Tolerance<2mm
Component ClearanceTOP≤25mm , BOT≤30mm
DriverAC servo system , camera moves in the directions of X/Y
Orientation<10um
Moving SpeedStandard : 500mm/s , Max : 800mm/s
Operation SystemMicrosoft Windows 7 X64
CharacteristicsThe double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system
Soft SystemBased on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points
OperationGraphic programming, Chinese, English
ProgrammingSupport offline programming
ComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display23 inch TFT
Multe machine controlThe operator can control multi same machines in the control terminal
NetworkNG adaptable, check and correct PCBA defects at repair station
NetworkCommunication portSMEMA, RS232,RJ45
OtherAir Supply0.5MPA.80cm 3 /min
Machine Dimensions(L*W*H)110×135×160cm
Weight~720kg
Power SupplyAC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside
Working EnvironmentTemperature10-40 ℃ , humidity 30-80% RH

Quotation

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