â–ºIntelligent double conveyor structure design, the machine with the customer’s double conveyor reflow or mounting machine seamless docking, cuts down the consumption.
â–ºAccording to the customer’s own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.
â–º double conveyor programs can be free to switch & combination to respond to different production needs.
â–ºTwo sets of inspection system can share the database, can output the SPC report.
The first conveyor is fixed, the second and the third conveyors are automatically adjustable, the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm
The inspection range between:50×50mm~450×300mm.
The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV)， further enhance the testing precision
Database sharing and statistical functions
All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.
Detailed SPC Analysis Report
To generate a variety of visual reports through analysis and statistics from testing results of all products.
Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity. Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line like after print, before reflow and after reflow.
Specifications
CATEGORY
ITEM
SPECIFICATION
Inspection
The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms
Camera
Distal high speed CCD 5M Pixel camera,20 um （ 15um for option ）
Dual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard
Conveyor height: 900±20mm
PCB Size
Dual track Size ： 50×50 mm~450×300 mm,
Single track Size: 50×50mm~450×586mm
Mechanism
PCB Thickness
0.5 – 3.0mm
System
PCB Warp Tolerance
<2mm
Component Clearance
TOP≤25mm ， BOT≤30mm
Driver
AC servo system ， camera moves in the directions of X/Y
Orientation
<10um
Moving Speed
Standard ： 500mm/s ， Max ： 800mm/s
Operation System
Microsoft Windows 7 X64
Characteristics
The double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system
Soft System
Based on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points
Operation
Graphic programming, Chinese, English
Programming
Support offline programming
Computer
Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display
23 inch TFT
Multe machine control
The operator can control multi same machines in the control terminal
Network
NG adaptable, check and correct PCBA defects at repair station
Network
Communication port
SMEMA, RS232,RJ45
Other
Air Supply
0.5MPA.80cm 3 /min
Machine Dimensions(L*W*H)
110×135×160cm
Weight
~720kg
Power Supply
AC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside
Working Environment
Temperature10-40 ℃ , humidity 30-80% RH
Quotation
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