Automatic Optical Inspection (AOI) VCTA-Z5X(Off-Line)

The patented technology control system of Z axis AOI can inspect component side of PTH technology.
Simpler debugging algorithm, make the programming easier and easy to learn.
shift of two sides of board (components top and bottom), auto software origin emendation.
Applied for mark point emendation for duplicated boards &barcode database and PCB bad mark recognition.
Creative OCR (Optical Character Recognition) function extends the area of AOI algorithm improves the judgment of mis-placement.
Share date among AOI internal network.
Effectively focus on SMT and PTH plug-in testing Multifunctionality Multi-functional Precision High-precision High Efficiency Efficient

Category: Automated Optical Inspection(AOI) Tags: 2D-AOI, Economical Model, Off-Line AOI, Z axis Moveable

Specifications

CATEGORY	ITEM			SPECIFICATION
RECOGNITION SYSTEM	INSPECTION			Using multiple algorithms synthetically such as WIDM ? Color Image contrast technology ? Color extracting technology, similarity, two-value handling technology ? OCR ? Solder ball inspection and Wave DIP analysis technology and so on.
	CAMERA			Color CCD camera: 12um/15um/20um for option.
	LAMP-HOUSE			4 Rings RGBB LED lamp-house ? with special coaxial optical for option.
	IMAGE PROCESSING SPEED	0201 CHIPS		<10ms standard height
		PER-IMAGE TIME		<170ms standard height
	INSPECTION ITEMS	PASTE PRINTIG DEFECTS		Misaligned, overflow, insufficient, pasting open, stain
		COMPONENT DEFECTS		Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
		SOLDER DEFECTS		Overflow, insufficient, short solder, stain ? false solder
		WAVE SOLDERING INSPECT		Overflow, insufficient, short, Excess Solder, solder void
	ANTI STATIC MEASURES			Anti-static electric outlet, anti-static wreath
MECHANISM SYSTEM	PCB SIZE			25×25mm-330×480mm can make bigger size according to clients’ demands
	PCB THICKNESS			0.5- 2.5mm
	PCB WARP TOLERANCE			<2mm
	COMPONENT CLEARANCE			TOP<50mm ? BOT<75mm
	MINIMUM SPACE PARTS			20um 0201 Chip 0.4Pitch IC
				15um 01005 Chip 0.3Pitch IC
	X ? Y PLATFORM & Z AXIS		DRIVER	AC servo system
			ORIENTATION	<10 um
			MOVING SPEED	700 mm/s
			Z AXIS	Height adjust between 50 ? 90mm, safety distance 50mm.
				Identifiable component height ? 1 ? 50mm
				Adjust method ? Automatically
SOFT SYSTEM	OPERATION SYSTEM			Microsoft Windows 7
	CONTROLLING & RECOGNIZING		CHARACTERISTICS	WIDM, study OK template, automatically set template imaging, identify data and error numerical value. The camera and lamp can adjust height and focus to ensure the inspection precision.
			OPERATION	Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming
	Mark		MARK NUMBERS	3marks can be chosen
			RECOGNISING SPEED	0.5s/pcs
CONTROLLER	COMPUTER			CPU: Intel Dual Core
				MEMORY:4G, HARDDISK: 500G
	DISPLAY			23-inch TFT
OTHERS	MACHINE DIMENSIONS ? LWH ?			105×92×138cm
	WEIGHT			~460kg
	POWER SUPPLY			AC220V, 10%, single phase 50/60HZ, power consumption 800W