Automatic Optical Inspection (AOI) Z5X(Off-Line)

The patented technology control system of Z axis AOI can inspect component side of PTH technology.
Simpler debugging algorithm, make the programming easier and easy to learn.
shift of two sides of board (components top and bottom), auto software origin emendation.
Applied for mark point emendation for duplicated boards &barcode database and PCB bad mark recognition.
Creative OCR (Optical Character Recognition) function extends the area of AOI algorithm improves the judgment of mis-placement.
Share date among AOI internal network.
Effectively focus on SMT and PTH plug-in testing Multifunctionality Multi-functional Precision High-precision High Efficiency Efficient

Description

The Z5 is the first AOI to inspect the component side of PTH technique

Avaible height :50mm~90mm;

Safety distance: 50mm

Identifiable component height: 1mm~50mm

Adjust method: Automatically

Can customized above height for customer

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Multi-functional intelligent AOI

with high resolution industrial camera system, capture quality defects at every moment

The patented Z axis adjustable AOI can inspect component side of PTH;

Simpler debugging algorithm, make the programming easier and easy to learn;

Automatic identify the positive and negative side, auto software origin emendation;

Multi marks 、multi barcode、bad marks identify convenient for programming and debugging;

OCR (Optical Character Recognition) function applied on AOI improving the accuracy rate of wrong part;

Share date among AOI internal network.

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Intelligent color analysis technology

Using color extract and Analysis Technology (CPAT) can extract the object shape more correctly and gain highly precision of the inspection;

The application of multi-marks and multi-boards can be more adapted the demands of the production tests and give you many scene applications.

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Intelligent solder ball inspection algorithm

Implements algorithm inboard face color, luminance, shape and color of solder balls, test solder balls of PCB and around single components, and also implement solder ball testing through overall PCB frame.

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One inspection box multi algorithm

Many algorithms application and combination will enhance the pass rate and reduce the rate of misjudging greatly.

One inspection box can use two or more algorithms, such as “Color” extract and “Similarity” and so on, no need draw more inspection box. Which greatly increase testing efficiency.

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Specifications

CATEGORYITEMSPECIFICATION
RECOGNITION SYSTEMINSPECTIONUsing multiple algorithms synthetically such as WIDM 、 Color Image contrast technology 、 Color extracting technology, similarity, two-value handling technology 、 OCR 、 Solder ball inspection and Wave DIP analysis technology and so on.
CAMERAColor CCD camera: 12um/15um/20um for option.
LAMP-HOUSE4 Rings RGBB LED lamp-house , with special coaxial optical for option.
IMAGE PROCESSING SPEED0201 CHIPS<10ms standard height
PER-IMAGE TIME<170ms standard height
INSPECTION ITEMSPASTE PRINTIG DEFECTSMisaligned, overflow, insufficient, pasting open, stain
COMPONENT DEFECTSMissing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
SOLDER DEFECTSOverflow, insufficient, short solder, stain , false solder
WAVE SOLDERING INSPECTOverflow, insufficient, short, Excess Solder, solder void
ANTI STATIC MEASURESAnti-static electric outlet, anti-static wreath
MECHANISM SYSTEMPCB SIZE25×25mm-330×480mm can make bigger size according to clients’ demands
PCB THICKNESS0.5- 2.5mm
PCB WARP TOLERANCE<2mm
COMPONENT CLEARANCETOP<50mm ; BOT<75mm
MINIMUM SPACE PARTS20um 0201 Chip 0.4Pitch IC
15um 01005 Chip 0.3Pitch IC
X 、 Y PLATFORM & Z AXISDRIVERAC servo system
ORIENTATION<10 um
MOVING SPEED700 mm/s
Z AXISHeight adjust between 50 ~ 90mm, safety distance 50mm.
Identifiable component height : 1 ~ 50mm
Adjust method : Automatically
SOFT SYSTEMOPERATION SYSTEMMicrosoft Windows 7
CONTROLLING & RECOGNIZINGCHARACTERISTICSWIDM, study OK template, automatically set template imaging, identify data and error numerical value. The camera and lamp can adjust height and focus to ensure the inspection precision.
OPERATIONGraphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming
MarkMARK NUMBERS3marks can be chosen
RECOGNISING SPEED0.5s/pcs
CONTROLLERCOMPUTERCPU: Intel Dual Core
MEMORY:4G, HARDDISK: 500G
DISPLAY23-inch TFT
OTHERSMACHINE DIMENSIONS ( L*W*H )105×92×138cm
WEIGHT~460kg
POWER SUPPLYAC220V, 10%, single phase 50/60HZ, power consumption 800W

Quotation

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