The patented technology control system of Z axis AOI can inspect component side of PTH technology.
Simpler debugging algorithm, make the programming easier and easy to learn.
shift of two sides of board (components top and bottom), auto software origin emendation.
Applied for mark point emendation for duplicated boards &barcode database and PCB bad mark recognition.
Creative OCR (Optical Character Recognition) function extends the area of AOI algorithm improves the judgment of mis-placement.
Share date among AOI internal network.
Effectively focus on SMT and PTH plug-in testing Multifunctionality Multi-functional Precision High-precision High Efficiency Efficient
Automatic Optical Inspection (AOI) Z5X(Off-Line)
Description
The Z5 is the first AOI to inspect the component side of PTH technique
Avaible height :50mm~90mm;
Safety distance: 50mm
Identifiable component height: 1mm~50mm
Adjust method: Automatically
Can customized above height for customer

Multi-functional intelligent AOI
with high resolution industrial camera system, capture quality defects at every moment
The patented Z axis adjustable AOI can inspect component side of PTH;
Simpler debugging algorithm, make the programming easier and easy to learn;
Automatic identify the positive and negative side, auto software origin emendation;
Multi marks 、multi barcode、bad marks identify convenient for programming and debugging;
OCR (Optical Character Recognition) function applied on AOI improving the accuracy rate of wrong part;
Share date among AOI internal network.

Intelligent color analysis technology
Using color extract and Analysis Technology (CPAT) can extract the object shape more correctly and gain highly precision of the inspection;
The application of multi-marks and multi-boards can be more adapted the demands of the production tests and give you many scene applications.

Intelligent solder ball inspection algorithm
Implements algorithm inboard face color, luminance, shape and color of solder balls, test solder balls of PCB and around single components, and also implement solder ball testing through overall PCB frame.

One inspection box multi algorithm
Many algorithms application and combination will enhance the pass rate and reduce the rate of misjudging greatly.
One inspection box can use two or more algorithms, such as “Color” extract and “Similarity” and so on, no need draw more inspection box. Which greatly increase testing efficiency.

Specifications
| CATEGORY | ITEM | SPECIFICATION | |||
|---|---|---|---|---|---|
| RECOGNITION SYSTEM | INSPECTION | Using multiple algorithms synthetically such as WIDM 、 Color Image contrast technology 、 Color extracting technology, similarity, two-value handling technology 、 OCR 、 Solder ball inspection and Wave DIP analysis technology and so on. | |||
| CAMERA | Color CCD camera: 12um/15um/20um for option. | ||||
| LAMP-HOUSE | 4 Rings RGBB LED lamp-house , with special coaxial optical for option. | ||||
| IMAGE PROCESSING SPEED | 0201 CHIPS | <10ms standard height | |||
| PER-IMAGE TIME | <170ms standard height | ||||
| INSPECTION ITEMS | PASTE PRINTIG DEFECTS | Misaligned, overflow, insufficient, pasting open, stain | |||
| COMPONENT DEFECTS | Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | ||||
| SOLDER DEFECTS | Overflow, insufficient, short solder, stain , false solder | ||||
| WAVE SOLDERING INSPECT | Overflow, insufficient, short, Excess Solder, solder void | ||||
| ANTI STATIC MEASURES | Anti-static electric outlet, anti-static wreath | ||||
| MECHANISM SYSTEM | PCB SIZE | 25×25mm-330×480mm can make bigger size according to clients’ demands | |||
| PCB THICKNESS | 0.5- 2.5mm | ||||
| PCB WARP TOLERANCE | <2mm | ||||
| COMPONENT CLEARANCE | TOP<50mm ; BOT<75mm | ||||
| MINIMUM SPACE PARTS | 20um 0201 Chip 0.4Pitch IC | ||||
| 15um 01005 Chip 0.3Pitch IC | |||||
| X 、 Y PLATFORM & Z AXIS | DRIVER | AC servo system | |||
| ORIENTATION | <10 um | ||||
| MOVING SPEED | 700 mm/s | ||||
| Z AXIS | Height adjust between 50 ~ 90mm, safety distance 50mm. | ||||
| Identifiable component height : 1 ~ 50mm | |||||
| Adjust method : Automatically | |||||
| SOFT SYSTEM | OPERATION SYSTEM | Microsoft Windows 7 | |||
| CONTROLLING & RECOGNIZING | CHARACTERISTICS | WIDM, study OK template, automatically set template imaging, identify data and error numerical value. The camera and lamp can adjust height and focus to ensure the inspection precision. | |||
| OPERATION | Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming | ||||
| Mark | MARK NUMBERS | 3marks can be chosen | |||
| RECOGNISING SPEED | 0.5s/pcs | ||||
| CONTROLLER | COMPUTER | CPU: Intel Dual Core | |||
| MEMORY:4G, HARDDISK: 500G | |||||
| DISPLAY | 23-inch TFT | ||||
| OTHERS | MACHINE DIMENSIONS ( L*W*H ) | 105×92×138cm | |||
| WEIGHT | ~460kg | ||||
| POWER SUPPLY | AC220V, 10%, single phase 50/60HZ, power consumption 800W |






Reviews
There are no reviews yet.