Automatic Optical Inspection (AOI) Z5P(Off-Line)

The new Z series products are more intelligent to meet the industrial 4.0 solution

Can be effectively used in after printing, before reflow, after reflow, wave soldering, and other related non – standard testing.

Intelligent program control , can call programs automatically by the camera identify the barcode or label on the PCB.

Can communicate with other station equipment through the communication module, and seamless docking with MES.

Software testing algorithm can be flexibly and freely combined to improve the control accuracy.

Support large data server mode, can central centralized control by SPC software, one operator control multiple devices.

Intelligent data alarm function.

Description

1.High – resolution industrial camera system, always catch quality defects

2.Comprehensive application of various algorithms and techniques;

3.Multi-program, multi-board test and automatic switch between front and back test program, make the test more efficient and fast;

4.Intelligent camera barcode recognition system (can recognize one-dimensional code and two-dimensional code)

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The original color extraction and analysis technology

through the special micro color extraction of the shot image, in accordance with the standard template set special micro color surface specific gravity ratio, image analysis and processing, so as to more accurately extract the need to detect the content, detection accuracy is high. The regional application of multi-mark and multi-board can better adapt to the testing requirements of products and has higher applicability.

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Intelligent tin bead detection algorithm

Through the analysis and operation of the color, brightness and the shape and color characteristics of the tin beads on the substrate, the tin beads on the substrate can be detected and analyzed. The tin beads on the individual components can be detected, and the tin beads on the whole plate can also be detected by the overall picture frame of the substrate.

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Single box multiple algorithms

The comprehensive application of various algorithms greatly improves the straight-through rate of product detection and reduces the misjudgment rate, and the testing effect is better. A single detection box is used to realize the fusion of multiple detection algorithms, and the product quality is analyzed and detected by analyzing the principle from different angles.

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  • Product recommendation
  • Double Conveyor On-Line AOI
  • Top and Bottom inspected AOI TB820

Specification

CATEGORYITEMSPECIFICATION
RECOGNITION SYSTEMINSPECTIONUsing multiple algorithms synthetically such as WIDM ? Color Image contrast technology ? Color vector analysis, similarity, two-value handling technology ,OCR Contour analysis, Solder ball inspection and Wave DIP analysis technology and so on.
CAMERAColor CCD camera: 12um/15um/20um for option.
LAMP-HOUSE3 Rings RGB LED lamp-house ? with special coaxial optical for option.
IMAGE PROCESSING SPEED0201 CHIP<10ms
PER-IMAGE TIME<170ms
INSPECTION ITEMSPASTE PRINTIG DEFECTSMisaligned, overflow, insufficient, pasting open, stain
COMPONENT DEFECTSMissing, misaligned, skewed, tombstone, billboard, overturn, reversed polarity, wrong, damaged
SOLDER DEFECTSOverflow, insufficient, short solder, stain ? false solder
WAVE SOLDERING INSPECTOverflow, insufficient, short, Excess Solder, solder void
ANTI STATIC MEASURESAnti-static electric outlet, anti-static wreath
MECHANISM SYSTEMPCB SIZE25×25mm~330×480mm, can make bigger size according to clients’ demands
PCB THICKNESS0.5mm - 2.5mm
PCB WARP TOLERANCE<2mm ???????????
COMPONENT CLEARANCETOP<30 ? BOT<75mm
MINIMUM SPACE PARTS20um:0201Chip,0.4PitchIC;
15um:01005Chip, 0.3Pitch IC
X ? Y PLATFORMDRIVERAC servo system
ORIENTATION<10 um
MOVING SPEED700 mm/s
SOFT SYSTEMOPERATION SYSTEMMicrosoft Windows 7
CONTROLLING & RECOGNIZINGCHARACTERISTICS1 ? Automatic call the program & identify the top or bottom side of the PCB.
2 ? Support no PCB programming.
3 ? Intelligent communication, docking with MES.
4 ? Intelligent data alert function.
5 ? Support the central centralized database model
OPERATION1 ? Graphical programming, easy to operate.
2 ? Multiple algorithms can be free combination.
3 ? Support offline programming & debugging.
4 ? Automatically generate SPC reports.
MarkMARK NUMBERS3marks can be chosen
RECOGNISING SPEED0.5s/pcs
CONTROLLERCOMPUTERCPU: Intel Dual Core
MEMORY:4G, HARDDISK: 500G
DISPLAY23inch TFT
OTHERSMACHINE DIMENSIONS ? L*W*H ?87×104×130cm
WEIGHT~360kg
POWER SUPPLYAC220V, 10%, single phase 50/60HZ, power consumption 800W

Vedio

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