- Intelligent double conveyor structure design, the machine with the customer’s double conveyor reflow or mounting machine seamless docking, cuts down the consumption.
- According to the customer’s own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.
- Double conveyor programs can be free to switch & combination to respond to different production needs.
- Two sets of inspection system can share the database, can output the SPC report.
Double Conveyor AOI (In-line) D810
Description
AOISmart Double Conveyor AOI
The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV)，further enhance the testing precision
Double conveyor design
The first conveyor is fixed, the second and the third conveyors are automatically adjustable,the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm
The double conveyor PCB Size :50×50mm~510×300mm
The Single conveyor PCB Size :50×50mm~510×586mm
Database sharing and statistical functions
All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.
Detailed SPC Analysis Report
To generate a variety of visual reports through analysis and statistics from testing results of all products.
Specifications
| CATEGORY | ITEM | SPECIFICATION |
|---|---|---|
| Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms | |
| Camera | Distal high speed CCD 5M Pixel camera,20 um ? 15um for option ? | |
| Lens | High-resolution telecentric Lens | |
| Lamp-house | Rings RGB LED lamp-house | |
| FOV | 40.95×40.95mm (20um) ,30.68×30.68mm (15um) , | |
| 0201 Chip | <7.6ms | |
| Per-image Time | 220~450ms | |
| Paste Printing Defects | Missing ? overflow, insufficient, pasting open, stain | |
| Recognition System | Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged |
| Solder Defects | Overflow, insufficient, short solder, stain | |
| Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |
| Inspection Items | 01005& 0.3mm pitch ? 15um ? | |
| PCB Conveyor | Dual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard | |
| Conveyor height: 900±20mm | ||
| PCB Size | Dual track Size ? 50×50 mm~450×300 mm, | |
| Single track Size: 50×50mm~450×586mm | ||
| Mechanism | PCB Thickness | 0.5 – 3.0mm |
| System | PCB Warp Tolerance | <2mm |
| Component Clearance | TOP?25mm ? BOT?30mm | |
| Driver | AC servo system ? camera moves in the directions of X/Y | |
| Orientation | <10um | |
| Moving Speed | Standard ? 500mm/s ? Max ? 800mm/s | |
| Operation System | Microsoft Windows 7 X64 | |
| Characteristics | The double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system | |
| Soft System | Based on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points | |
| Operation | Graphic programming, Chinese, English | |
| Programming | Support offline programming | |
| Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB | |
| Display | 23 inch TFT | |
| Multe machine control | The operator can control multi same machines in the control terminal | |
| Network | NG adaptable, check and correct PCBA defects at repair station | |
| Network | Communication port | SMEMA, RS232,RJ45 |
| Other | Air Supply | 0.5MPA.80cm 3 /min |
| Machine Dimensions(L*W*H) | 110×135×160cm | |
| Weight | ~720kg | |
| Power Supply | AC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside | |
| Working Environment | Temperature10-40 ? , humidity 30-80% RH |
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