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Off Line A410 Automatic Optic Inspection(AOI)
Description
Multi-algorithms and techniques
Novel structure and tight security；
Simple programming and debug mode, easy to operate；
Automatically identify PCB, and automatically identify if the board is put on 180° reverse side；
Simultaneous inspection for multi-boards and inspection shift of 2 sides of board (components top and bottom) improves the inspection efficiency；
Smart camera barcodes identify system. (The camera can identify single-dimensional barcode and data matrix barcode)；
Professional SPC analysis system, monitoring and analysis the quality of products in real time；
Multiple machine monitoring system, can know well of all production lines’ condition；
Remote programming and debugging make the software is more easy and convent.
Simple test results report
The test report contains some contents of SPC, according to the real test case shows the ratio of NG and distribution, real-time show the quantity of the testing boards 、parts per million 、false-positive rate and other relevant information, so the operator is easy to know the detail of the production line.
Professional SPC system
Professional SPC analysis report to macroscopic readjustment and control the production line, reduce the incidence and raise produce Efficiency.
Specifications
| CATEGORY | ITEM | SPECIFICATION | |
|---|---|---|---|
| SOFT SYSTEM | OPERATION SYSTEM | Microsoft Windows 7 | |
| RECOGNITION SYSTEM | INSPECTION | Using multiple algorithms synthetically such as WIDM ? Color Image contrast technology ? Color extracting technology, similarity, two-value handling technology ? OCR/OCV and so on. | |
| OTHERS | MACHINE DIMENSIONS ? L*W*H ? | 87×104×130cm | |
| MECHANISM SYSTEM | PCB SIZE | 25×25mm - 330×480mm, can make bigger size according to clients’ demands | |
| CONTROLLER | COMPUTER | CPU: Intel dual-core, MEMORY:4G, HARDDISK:500G | |
| CAMERA | Color CCD camera: 12/15/20 um ? Option) | ||
| LAMP-HOUSE | Ring RGB LED flash lamp-house | ||
| IMAGE PROCESSING SPEED | 0201 CHIPS | <10ms | |
| PER-IMAGE TIME | <170ms | ||
| INSPECTION ITEMS | PASTE PRINTIG DEFECTS | Misaligned, overflow, insufficient, pasting open, stain | |
| COMPONENT DEFECTS | Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | ||
| SOLDER DEFECTS | Overflow, insufficient, short solder, stain | ||
| ANTI STATIC MEASURES | Anti-static electric outlet, anti-static wreath | ||
| PCB THICKNESS | 0.5mm - 2.5mm | ||
| PCB WARP TOLERANCE | <2mm | ||
| COMPONENT CLEARANCE | TOP<30mm?BOT?75mm | ||
| MINIMUM SPACE PARTS | 0201 chip ? 15um ? | ||
| X ? YPLATFORM | DRIVER | AC servo system | |
| ORIENTATION | <15um | ||
| MOVING SPEED | 700mm/s | ||
| CONTROLLING & RECOGNIZING | CHARACTERISTICS | WIDM, study OK template, automatically set template imaging, identify data and error numerical value | |
| OPERATION | Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming | ||
| Mark | MARK NUMBERS | 0 – 2marks can be chosen | |
| RECOGNISING SPEED | 0.5s/pcs | ||
| DISPLAY | 23-inch TFT | ||
| WEIGHT | ~ 360kg | ||
| POWER SUPPLY | AC220V, 10%, single phase 50/60HZ, power consumption 600W |
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