In line(AOI) Z588 Automatic Optical Inspection

1、The new structure design is accord with human body engineering.
2、The software supports the database control, can emote programming and the debugging, and carries on the data collection and the analysis.
3、The software support for offline programming and off-line debugging.
4、Single box multi algorithm combination, the programming interface more concise and clear.
5、The AOI machine can interact directly with NG BUFFER and other machines through the specific communication protocol.

Description

Easy to operate and multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

Simple lnterface

Simple software interface accord with daily and effective operation
The work guide, makes the equipment to maintain consistently
The software is comprehensive and nimble
The lowest training request

Through the surface color, brightness、solder ball shape and color feature to inspect if there is any solder ball on the PCB. The machine can inspect the solder ball surround the component,also can inspect the whole PCB through the inspection frame.
BGA inspection function
This function used before mounting to inspect if there are insufficient solder, missing ball, solder bridge and so on.

Specifications

CATEGORYITEM   VCTA-Z588 VCTA-Z588L
RECOGNITION SYSTEMINSPECTIONUsing multiple algorithms synthetically such as WIDM 、 Color Image contrast technology 、 Color extracting technology, similarity, two-value handling technology 、 OCR/OCV, solder ball inspection, PTH analysis and so on
CAMERADistal and high speed color CCD camera: 20 um
( 15um , 12um , 10um for option )
LAMP-HOUSE4 Rings RGBB LED lamp-house , with special coaxial optical for option.
FOV40.96×40.96mm (20um)
30.7*30.7mm (15um)
IMAGE PROCESSING SPEED0201 Chip<7.6ms
PER-IMAGE TIME<220ms (20um)
INSPECTION ITEMSPASTE PRINTIG DEFECTSMissing , Misaligned, overflow, insufficient, pasting open, stain
COMPONENT DEFECTSMissing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
SOLDER DEFECTSOverflow, insufficient, short solder, stain
WAVE SOLDERING INSPECTOverflow, insufficient, short, Excess Solder, solder void
INSPECTION ITEMS01005 & 0.3mm pitch ( 15um )
MECHANISM SYSTEMPCB CONVEYORLeft to right(Optional, right to left)
PCB fixing: bottom-up, PCB warp correction.
Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
Orbit clearance: 900±20mm
PCB SIZE50×50mm-400×330mm 50×50mm-510×460mm
PCB THICKNESS0.5– 3.0mm
PCB WARP TOLERANCE<2mm
COMPONENT CLEARANCETOP≤30mm , BOT≤30mm (特殊要求可订制)
X 、 YPLATFORMDRIVERAC servo system , camera moves in the directions of X/Y.
ORIENTATION<10um
MOVING SPEED500mm/s
SOFT SYSTEMOPERATION SYSTEMMicrosoft Windows 7 X64
CONTROLLING & RECOGNIZINGCHARACTERISTICSSet template images real time, count data and error gate value automatically. Three marks correction, , input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.
OPERATIONGraphic programming, Chinese, English
OFFLINE PROGRAMMINGOffline programming and Offline debugging
NETWORKNG adaptable, check and correct PCBA defects at repair station
CONTROLLERCOMPUTERCPU : Intel quad-core, MEMORY:16G, HARDDISK:1TB
DISPLAY19 inch TFT 22 inch TFT
MULTI MACHINE CONTROLThe operator can control multi same machines in the control terminal
OTHERSAir Supply0.5mpa,40cm ³ /min
MACHINE DIMENSIONS96cm×95cm×155cm( 不含信号灯)
WEIGHT~580kg
POWER SUPPLYAC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside
WORKING ENVIRONMENTTemperature10-40 ℃ , humidity 30-80% RH

Quotation

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