In-line Automatic Optical Inspection(AOI) VCTA- Z7X

VCTA-Z7X on the basis of traditional AOI increased the Z axis, can automatically adjust the focus by lifting the vision module, get the most clear image quality. The VCTA-Z7X can be used in the inspection of the SMT, wave soldering joint and very high plug-in components.
Advantages summary
►5Megapixels high speed Industrial camera & telecentric lens, with high resolution can applied in high precision mounting quality inspection
►The world’s first automatic lifting vision module, can deal with complex mixed mounting / plug-in circuit board
►The camera can automatically identify the barcode on both side of the PCB and make the corresponding information storage, easy to save and trace the product information
►The Z7X designing with its flexible structure, can work as the final quality control station especially in large server or motherboard

Specification

CATEGORYITEM  SPECIFICATION 
RECOGNITION SYSTEMINSPECTIONMultiple algorithms synthetically such as WIDM 、 Color Image contrast technology 、 Color extracting technology, similarity, two-value handling technology 、 OCR/OCV, and so on
CAMERADistal and high speed color camera, Resolution: 15 um ( 20um , 12um , 10um for option )
LENSTelecentric lens
LAMP-HOUSERings RGB LED lamp-house
IMAGE PROCESSING SPEED~250ms
INSPECTION ITEMSMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong parts, CPU SOCKET PIN inspection ( Pin missing , PIN shift )
INSPECTION ITEMS01005 & 0.3mm pitch
MECHANISM SYSTEMPCB CONVEYORBelt conveyor system (Chain conveyor for option ) , left to right(Optional, right to left)
PCB fixing: bottom-up. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
The conveyer’s height adjust range: 900 ± 20mm
PCB SIZE65×65mm~510×460mm
Can make other size according to clients’ demands
PCB THICKNESS2 – 8mm
PCB WARP TOLERANCE<2mm
COMPONENT CLEARANCETOP<50mm , BOT < 30mm
X 、 Y PLATFORM & Z AXISDRIVERSAC servo system, camera moves in the directions of X/Y/Z.
ORIENTATION<10um
MOVING SPEED500mm/s
Z 轴Height adjust between 50 ~ 100mm, safety distance 50mm.
Identifiable component height : 1 ~ 50mm
Adjust method : Automatically
SOFT SYSTEMOPERATION SYSTEMMicrosoft Windows 7 X64
CONTROLLING & RECOGNIZINGCHARACTERISTICSSet template images real time, count data and error gate value automatically. Three marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement
OPERATIONGraphic programming, Chinese, English
OFFLINE PROGRAMMINGOffline programming and Offline debugging
NETWORKNG adaptable, check and correct PCBA defects at repair station
CONTROLLERCOMPUTERCPU : Intel I7, MEMORY:16G, HARDDISK:1TB
DISPLAY23 inch TFT
MULTI MACHINE CONTROLThe operator can control multi same machines in the control terminal
OTHERSAir Supply4-6 bar
MACHINE DIMENSIONS ( L*W*H )115×120×159cm
WEIGHT~680kg
AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W
WORKING ENVIRONMENTTemperature10-40 ℃ , humidity 30-80% RH

Product Video

Control system of Z axis AOI

Quotation

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