In-line Automatic Optical Inspection(AOI) VCTA- Z7X

VCTA-Z7X on the basis of traditional AOI increased the Z axis, can automatically adjust the focus by lifting the vision module, get the most clear image quality. The VCTA-Z7X can be used in the inspection of the SMT, wave soldering joint and very high plug-in components.
Advantages summary
â–º5Megapixels high speed Industrial camera & telecentric lens, with high resolution can applied in high precision mounting quality inspection
â–ºThe world’s first automatic lifting vision module, can deal with complex mixed mounting / plug-in circuit board
â–ºThe camera can automatically identify the barcode on both side of the PCB and make the corresponding information storage, easy to save and trace the product information
â–ºThe Z7X designing with its flexible structure, can work as the final quality control station especially in large server or motherboard

Category: Automated Optical Inspection(AOI) Tags: 2D-AOI, High-end Model, In-Line AOI, Z axis Moveable

Specification

CATEGORY	ITEM			SPECIFICATION
RECOGNITION SYSTEM	INSPECTION			Multiple algorithms synthetically such as WIDM ? Color Image contrast technology ? Color extracting technology, similarity, two-value handling technology ? OCR/OCV, and so on
	CAMERA			Distal and high speed color camera, Resolution: 15 um ? 20um ? 12um ? 10um for option ?
	LENS			Telecentric lens
	LAMP-HOUSE			Rings RGB LED lamp-house
	IMAGE PROCESSING SPEED			~250ms
	INSPECTION ITEMS			Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong parts, CPU SOCKET PIN inspection ? Pin missing ? PIN shift ?
	INSPECTION ITEMS			01005 & 0.3mm pitch
MECHANISM SYSTEM	PCB CONVEYOR			Belt conveyor system (Chain conveyor for option ? , left to right(Optional, right to left)
				PCB fixing: bottom-up. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
				The conveyer’s height adjust range: 900 ± 20mm
	PCB SIZE			65×65mm~510×460mm
				Can make other size according to clients’ demands
	PCB THICKNESS			2 – 8mm
	PCB WARP TOLERANCE			<2mm
	COMPONENT CLEARANCE			TOP<50mm ? BOT ? 30mm
	X ? Y PLATFORM & Z AXIS		DRIVERS	AC servo system? camera moves in the directions of X/Y/Z.
			ORIENTATION	<10um
			MOVING SPEED	500mm/s
			Z ?	Height adjust between 50 ? 100mm, safety distance 50mm.
				Identifiable component height ? 1 ? 50mm
				Adjust method ? Automatically
SOFT SYSTEM	OPERATION SYSTEM			Microsoft Windows 7 X64
	CONTROLLING & RECOGNIZING	CHARACTERISTICS		Set template images real time, count data and error gate value automatically. Three marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement
		OPERATION		Graphic programming, Chinese, English
		OFFLINE PROGRAMMING		Offline programming and Offline debugging
NETWORK	NG adaptable, check and correct PCBA defects at repair station
CONTROLLER	COMPUTER				CPU ? Intel I7, MEMORY:16G, HARDDISK:1TB
	DISPLAY				23 inch TFT
	MULTI MACHINE CONTROL				The operator can control multi same machines in the control terminal
OTHERS	Air Supply				4-6 bar
	MACHINE DIMENSIONS ? LWH ?				115×120×159cm
	WEIGHT				~680kg
					AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W
	WORKING ENVIRONMENT				Temperature10-40 ? , humidity 30-80% RH