In line(AOI) Z588 Automatic Optical Inspection

1ã€The new structure design is accord with human body engineering.
2ã€The software supports the database control, can emote programming and the debugging, and carries on the data collection and the analysis.
3ã€The software support for offline programming and off-line debugging.
4ã€Single box multi algorithm combination, the programming interface more concise and clear.
5ã€The AOI machine can interact directly with NG BUFFER and other machines through the specific communication protocol.

Category: Automated Optical Inspection(AOI) Tags: 2D-AOI, High-end Model, In-Line AOI, Standard Equipment

Description

Easy to operate and multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

Simple lnterface

Simple software interface accord with daily and effective operation
The work guide, makes the equipment to maintain consistently
The software is comprehensive and nimble
The lowest training request

Through the surface color, brightness、solder ball shape and color feature to inspect if there is any solder ball on the PCB. The machine can inspect the solder ball surround the component，also can inspect the whole PCB through the inspection frame.
BGA inspection function
This function used before mounting to inspect if there are insufficient solder, missing ball, solder bridge and so on.

Specifications

CATEGORY	ITEM				VCTA-Z588
RECOGNITION SYSTEM	INSPECTION				Using multiple algorithms synthetically such as WIDM ? Color Image contrast technology ? Color extracting technology, similarity, two-value handling technology ? OCR/OCV, solder ball inspection, PTH analysis and so on
	CAMERA				Distal and high speed color CCD camera: 20 um
					? 15um ? 12um ? 10um for option ?
	LAMP-HOUSE				4 Rings RGBB LED lamp-house ? with special coaxial optical for option.
	FOV				40.96×40.96mm (20um)
					30.7*30.7mm (15um)
	IMAGE PROCESSING SPEED	0201 Chip			<7.6ms
		PER-IMAGE TIME			<220ms (20um)
	INSPECTION ITEMS	PASTE PRINTIG DEFECTS			Missing ? Misaligned, overflow, insufficient, pasting open, stain
		COMPONENT DEFECTS			Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
		SOLDER DEFECTS			Overflow, insufficient, short solder, stain
		WAVE SOLDERING INSPECT			Overflow, insufficient, short, Excess Solder, solder void
	INSPECTION ITEMS				01005 & 0.3mm pitch ? 15um ?
MECHANISM SYSTEM	PCB CONVEYOR				Left to right(Optional, right to left)
					PCB fixing: bottom-up, PCB warp correction.
					Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.
					Orbit clearance: 900±20mm
	PCB SIZE				50×50mm-400×330mm 50×50mm-510×460mm
	PCB THICKNESS				0.5– 3.0mm
	PCB WARP TOLERANCE				<2mm
	COMPONENT CLEARANCE				TOP?30mm ? BOT?30mm ?????????
	X ? YPLATFORM			DRIVER	AC servo system , camera moves in the directions of X/Y.
				ORIENTATION	<10um
				MOVING SPEED	500mm/s
SOFT SYSTEM	OPERATION SYSTEM				Microsoft Windows 7 X64
	CONTROLLING & RECOGNIZING		CHARACTERISTICS		Set template images real time, count data and error gate value automatically. Three marks correction, , input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.
			OPERATION		Graphic programming, Chinese, English
			OFFLINE PROGRAMMING		Offline programming and Offline debugging
NETWORK	NG adaptable, check and correct PCBA defects at repair station
CONTROLLER	COMPUTER					CPU ? Intel quad-core, MEMORY:16G, HARDDISK:1TB
	DISPLAY					19 inch TFT 22 inch TFT
	MULTI MACHINE CONTROL					The operator can control multi same machines in the control terminal
OTHERS	Air Supply					0.5mpa,40cm ³ /min
	MACHINE DIMENSIONS					96cm×95cm×155cm( ??????
	WEIGHT					~580kg
	POWER SUPPLY					AC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside
	WORKING ENVIRONMENT					Temperature10-40 ? , humidity 30-80% RH