Automatic Optical Inspection(AOI) VCTA-TB810 Two vision systems

Category: Automated Optical Inspection(AOI) Tags: 2D-AOI, Double Sides Check, In-Line AOI, Standard Equipment

Description

Two synchronous vision systems

The machine has two synchronous vision systems, which can automatically detect the two sides of the both sides of the PCB, and synchronous output inspection results.
According to the actual inspection needs to choose the form of machine working, such as the top side and bottom side inspected at the same time, or only inspect the current side.
The mutual exclusion function of the light source can effectively avoid the mutual interference between the upper and lower pictures at the same time.

A/B face data sharing:

Through the intelligent camera barcode recognition system, automatic read the barcode on the TOP side or BOT side, the barcode information can be selected according to requirements and can be shared, and the data maintenance is more convenient.

Intelligent user management system

Software can be 2-Dbarcodes authentication for management, ensure the rigor of software operation and modification.
Fault tracing: Program modifications and testers can be traced, strengthen the operation and management of AOI program.

Specifications

CATEGORY	ITEM	SPECIFICATION
	Inspection	The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms
Recognition System	Camera	Distal and high speed color CCD camera ， Top: 5Mp, Bot: 5Mp.
	Lamp-house	Ring tower structure, high intensity RGB flash lighting
	Lens	High-resolution Industrial telecentric Lens
	Resolution	Top: 20 um （ 25um/15um for option ）
		Bot: 20 um （ 25um/15um for option ）
	FOV	TOP Max: 48.96×40.96mm
		BOT Max: 48.96×40.96mm
	Per-image Time	220~450ms
	Inspection Capability	Missing, misaligned, skewed, tombstone, billboard, overturned, polarity, wrong, damaged, insufficient, pasting open, stain
	Inspection Items	01005 & 0.3mm pitch
Mechanism	PCB Conveyor	Automatic PCB loading and unloading, change the width automatically
System	Conveyor Direction	Left to right or right to left, one key switch
	Conveyor Height\	900±20mm
	Communication Signal	Standard SMEMA
	PCB Size	50×65mm -510×460mm
	PCB Thickness	0.5mm – 3.0mm
	PCG Weight	Anti-static belt ≤3kg; Chain conveyor ≤10kg
	PCB Warp Tolerance	<2mm
	Component Clearance	Top≤50mm ， Bottom≤50mm
	Driver	AC servo system ， Camera moves in the directions of X/Y.
	Orientation	<10um
	Moving Speed	Standard ： 500mm/s ， Max ： 800mm/s
Soft System	Operation System	Microsoft Windows7 X64
	Characteristics	Based on the vector calculation, the integrated use of color extraction (Color Extraction), extraction (Luminance Extraction) brightness and color space distance algorithm (Color Distance), the position and shape of mount components and solder joint positioning and accurate analysis, accurate and eliminate all kinds of bad points
	Operation	Graphic programming, Chinese, English
Network	NG adaptable, check and correct PCBA defects at repair station
Controller System	Computer	CPU ： Intel Quad-core, MEMORY:16G, HARDDISK:2TB, 4G Independent graphics
	Display	24 inch TFT
	Communicatio	Adapt to TCP/IP and Microsoft network system
	Central Control	Support central information control, can remote control multiple same type AOI machines
Others	Air Supply	0.5MPA.80cm 3 /min
	Machine Dimensions(LWH)	135135170cm
	Weight	~1560kg
	Power Supply	AC220V, 10%, single phase 50/60HZ, power consumption 1200W with UPS inside
	Working Environment	Temperature10-40 ℃ , humidity 30-80% RH