Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability
The entire PCB match capability can detect extra parts at any location.
Germany imported 5.0 Mp industry cameras.
The new light source design, effectively eliminate the NG parts.
Offline programming
Import control system to ensure high-precision equipment operation.
The equipment can communicate directly with the NG BUFFER device and other equipment through the communication protocol.
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.
Automatic Optical Inspection(AOI) VCTA-S810/S810L In-Line
Description
Various vector image algorithms to get the best inspection capability
The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms.
Germany imported 5.0 Mp industry cameras
With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI
Import Control System
All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.
The entire PCB match capability can detect extra parts at any location.
The entire PCB match function
High frame rate industrial cameras with telecentric lens, high-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software’s entire board matching algorithm, can be used detect extra parts, foreign matter, scratches and other information on the PCB.
Multi machines one operator, intelligent communication
Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.
Specification
| CATEGORY | ITEM | VCTA-S810 | VCTA-S810L |
|---|---|---|---|
| Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms | ||
| Camera | Distal high speed CCD 5M Pixel camera,20 um （ 25/15umfor option ） | ||
| Lens | High-resolution telecentric Lens | ||
| Lamp-house | Rings RGB LED lamp-house | ||
| FOV | Max ： 40×40mm (20um) | ||
| 0201 Chip | <7.6ms | ||
| Per-image Time | 220 ～ 450ms | ||
| Paste Printing Defects | Missing ， overflow, insufficient, pasting open, stain | ||
| Recognition System | Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | |
| Solder Defects | Overflow, insufficient, short solder, stain | ||
| Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | ||
| Inspection Items | 0201&0.4mmpitch （ 20um ） | ||
| 01005& 0.3mm pitch （ 15um ） | |||
| PCB Conveyor | Left to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm | ||
| PCB Size | can make bigger size according to clients’ demands | ||
| PCB Thickness | 0.5 – 3.0mm | ||
| PCB Warp Tolerance | <2mm | ||
| Component Clearance | TOP≤30mm ， BOT≤30mm | ||
| Mechanism | Driver | AC servo system ， camera moves in the directions of X/Y | |
| System | Orientation | <10um | |
| Moving Speed | Standard ： 500mm/s ， Max ： 800mm/s | ||
| Operation System | Microsoft Windows 7 X64 | ||
| Operation | Graphic programming, Chinese, English | ||
| 软件系统 | Programming | Support offline programming | |
| Soft System | Computer | Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB | |
| Display | 21-inch TFT | 23-inch TFT | |
| Network | Network | NG adaptable, check and correct PCBA defects at repair station | |
| Communication port | SMEMA, RS232, RJ45 | ||
| Others | Air Supply | 0.5MPA.40cm 3 /min | 0.5MPA.80cm 3 /min |
| Machine Dimensions(L*W*H) | 100×96×160cm 105×110×160cm | ||
| Weight | ~670kg | ~750kg | |
| Power Supply | AC220V, 10%, single phase 50/60HZ, power consumption 1000W with UPS inside | ||
| Working Environment | Temperature10-40 ℃ , humidity 30-80% RH |
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